You need a stinking huge pot for this one, just to warn you. I borrowed my brother's giant 14L stock pot and let me tell you, I just squeaked it by.
I found a recipe for Ketchup, and since I can't leave well enough alone, I modified it enough to call it my own. I don't have a giant surplus of tomatoes (mainly because I really only grow enough to stuff my face with for a few weeks) and I wasn't about to buy fresh tomatoes to make this (the recipe called for 24lbs of them), so I opted for canned. I'll give you a tip, when you use canned tomatoes instead of fresh... watch the salt. I completely forgot that canned tomatoes have salt in them, so when I added the requisite 1/4 cup while reducing the ketchup, I made a fatal error that resulted in me throwing away the whole first attempt. It was a dismal failure. I didn't add any salt the second time.
Curried Ketchup (makes about 6 pint jars)
3 Tbsp celery seeds
4 tsp whole cloves
2 cinnamon sticks, broken (each about 4 inches)
1 1/2 tsp whole allspice
3 cups cider vinegar
Make a spice bag with cheesecloth and the first four ingredients. Put the vinegar in a pot with the spice bag, bring to a boil, then remove from the heat and let steep for 25 minutes. Discard spice bag.
4 3.8L cans of diced tomatoes
3 large onions, chopped
1 tsp cayenne pepper
Mix tomatoes, onions and cayenne in a large stock pot. Bring to a boil, stirring regularly, reduce heat and boil for about 15-20 minutes. Add vinegar, and simmer for about 30 minutes.
(I took this picture during the first trial, I added more tomatoes for the second, so it barely fit in the pot)
Working in batches, either run tomatoes through a food mill, or put them in a strainer and push through with the back of a spoon (I've tried both methods, they are equally tedious) to extract all the liquid. Return liquid to the pot.
1 1/2 cups sugar
1 Tbsp hot curry powder
2 5.5oz cans tomato paste
Add sugar and curry powder to the liquid and bring to a boil. Boil until the volume reduces by about half and the liquid is close to the consistency of commercial ketchup (it will be a bit runnier). Add tomato paste and simmer a few minutes longer. Also, prepare your jars, lids and canner.
Ladle hot ketchup into jars, leaving 1/2 inch headspace. Wipe rim, add seals and rings, finger-tight. Place into hot water canner, process for 15 minutes.
It's got a strong flavour, so if you're expecting Heinz, don't bother. It's got some heat, but really only enough to warm up your mouth a bit, you won't be sweating. Also, it's best to do this one with your windows open. The curry, vinegar and cooking tomatoes really stinks the place up. I have an "odor eliminator candle" going right now (thanks Marion!).
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